MICRO-PRESS TOOL
- Glass-made micro-press tool engineered for controlled sample compression and material reduction with visual observation capability
- Features ellipse-shaped (shaved surface) structure designed to apply uniform pressure across sample surfaces with precise load distribution
- Effective for applying high-viscosity liquids, silver pastes, adhesives, and non-fast-drying substances at specific points with micro-precision control
- Enables sample preparation and mounting operations where controlled compression and thickness reduction are critical for analysis
- Transparent glass construction provides real-time visual confirmation of pressing process, preventing over-compression and ensuring optimal material distribution
- Compatible with automated micromanipulator systems including Axis Pro series for repeatable and precise pressing operations
- Epoxy Resin Compression & Curing - Apply controlled pressure to epoxy adhesives with real-time visual observation of resin spreading and cure progression. Transparent glass tool enables monitoring of bubble formation and ensuring complete contact between bonded surfaces. Essential for microelectronics assembly and precision repair operations.
- Silver Paste Application in Fine Circuitry - Precision application of conductive silver paste to contact pads as small as 5-10μm without damaging underlying circuitry. The ellipse-shaped tip provides uniform pressure distribution, preventing excessive flow while ensuring consistent paste placement. Real-time visual observation prevents bridging between adjacent traces.
- Polymer Film Thickness Reduction - Controlled, non-destructive compression of polymer films for thickness reduction in spectroscopic analysis. Unlike mechanical grinding or chemical etching, the Micro-Press Tool provides reversible compression with visual feedback, allowing operators to monitor thickness reduction in real-time and stop at exact target dimensions.
- Adhesive Distribution in Precision Mounting - Distribute adhesive evenly across mounting pads without surface contamination. The ellipse-shaped tip contacts an optimal area without creating point stresses, enabling precise distribution of sub-microliter amounts of adhesive. Smooth glass surface prevents adhesive transfer to adjacent areas, ensuring clean mounting surfaces.
- Brittle Material Compression Without Fracture - Controlled pressing of brittle ceramic and glass specimens using distributed ellipse-shaped contact to prevent catastrophic fracture. The distributed contact area converts point stress into area stress, dramatically reducing fracture risk. Valuable for controlled thickness reduction of precious crystalline samples without material waste or sample destruction.
- Optical Observation During Material Processing - Direct optical observation of internal sample changes during pressing and adhesive application. Transparent borosilicate glass enables real-time monitoring of bubble formation in adhesives, resin flow patterns, and material deformation. Allows operators to adjust pressure in real-time to achieve optimal results.
MICRO-PRESS TOOL - PRODUCTS
| Model Number | Tip Shape | Tip Diameter | Quantity | Material | Recommended Use |
|---|---|---|---|---|---|
| MPT-001 | Ellipse (Shaved) | 2μm | 1 | Borosilicate Glass | Ultra-fine pressing, delicate thin films |
| MPT-002 | Ellipse (Shaved) | 5μm | 1 | Borosilicate Glass | Precision material compression |
| MPT-003 | Ellipse (Shaved) | 10μm | 10 | Borosilicate Glass | Standard pressing operations |
| MPT-005 | Ellipse (Shaved) | 20μm | 1 | Borosilicate Glass | Larger specimen compression |
| MPT-010 | Ellipse (Shaved) | 50μm | 1 | Borosilicate Glass | Bulk material pressing |
Technical Specifications:
- Material: Borosilicate Glass
- Optical Transparency: Crystal clear (UV to NIR)
- Surface Finish: Optically polished
- Dimensional Tolerance: ±0.5μm
- Operating Temperature: -10°C to +60°C
- Compatibility: Standard micromanipulator chucks (Axis Pro series)