Hot Cell® Sensors for Large Batteries

Testing Cp of large-size pouch cells and prismatic cells

These Hot Cell® sensors are primarily intended for testing flat batteries, with focus on large-size pouch batteries and prismatic batteries. The cells are made of aluminium and have the shape of a flat square or rectangular box with rounded edges. The cell sizes are customized with a maximum width, length, and height of respectively 400 mm, 400 mm, and 100 mm. Hot Disk® can arrange cells with even greater width and length upon special request. Due to the rounded edges of the cells, the maximum pouch battery size will depend on if the pouch battery is square-shaped or rectangular-shaped.

These Hot Cell® sensors come with high-temperature foam insulation and two cable options – a standard grey-colored cable for use between -20°C to 50°C, or a red-colored silicone-clad cable for use between -60°C to 180°C. For the latter option,  grey-colored adaptor cable is needed for connection to  Hot Disk® instruments (or sensor switch units) and is offered separately.
  • Option 1: Polymer cable cladding (-20°C to 50°C)
  • Option 2: Silicone cable cladding (-60°C to 180°C)

Hot Cell® Sensor – Model AL-WXXX-LYYY-HZZZ (Aluminum cell, width XXX mm, length YYY mm, height ZZZ mm)

Cell
Material Aluminum
Shape Square or rectangular box, flat, rounded edges
Width Max 400 mm
Length Max 400 mm (or longer on special request)
Height Max 100 mm
Insulation High temperature foam
Maximum pouch or prismatic battery size
Width By request
Length By request
Height By request
Cable
Cladding Polymer (option 1) or silicone (option 2)
Housing material Plastic (option 1) or aluminum (option 2)
Length 2.0 m (option 1) or 1.0 m (option 2)
Connector 8-pin Lemo (male) (option 1) or 4-pin Lemo (male) (option 2)
Temperature range -20°C to 50°C (option 1) or -60°C to 180°C (option 2)

Hot Cell® Sensor – Model AL-W400-L400-H20 (Aluminum cell, width 400 mm, length 400 mm, height 20 mm)

Cell
Material Aluminum
Shape Square box, flat, rounded edges
Width 400 mm
Length 400 mm
Height 20 mm
Insulation High temperature foam
Maximum pouch or prismatic battery size
Width 363 mm (square-shaped), 277 mm (rectangular-shaped)
Length 363 mm (square-shaped), 400 mm (rectangular-shaped)
Height 20 mm
Cable
Cladding Polymer (option 1) or silicone (option 2)
Housing material Plastic (option 1) or aluminum (option 2)
Length 2.0 m (option 1) or 1.0 m (option 2)
Connector 8-pin Lemo (male) (option 1) or 4-pin Lemo (male) (option 2)
Temperature range -20°C to 50°C (option 1) or -60°C to 180°C (option 2)