Hot Cell® Sensors for Flat Batteries

Testing Cp of medium-size pouch cells

These three Hot Cell® sensors are primarily intended for testing flat batteries, with focus on medium-size pouch batteries. The cells are made of aluminium and have the shape of a flat square box with rounded edges. The three cell sizes have a width and height of 80 mm and 12 mm; 160 mm and 16 mm; and 240 mm and 20 mm, respectively. Due to the rounded edges of the cells, the maximum pouch battery size will depend on if the pouch battery is square-shaped or rectangular-shaped.

The Hot Cell® sensors come with high-temperature foam insulation and two cable options – a standard grey-colored polymer-clad cable for use between -20°C to 50°C, or a red-colored silicone-clad cable for use between -60°C to 180°C. For the latter option,  grey-colored adaptor cable is needed for connection to Hot Disk® instruments (or sensor switch units) and is offered separately.
  • Option 1: Polymer cable cladding (-20°C to 50°C)
  • Option 2: Silicone cable cladding (-60°C to 180°C)

Hot Cell®Sensor – Model AL-W80-L80-H12 (Aluminum cell, width 80 mm, length 80 mm, height 12 mm)

Cell
Material Aluminum
Shape Square box, flat, rounded edges
Width 80 mm
Length 80 mm
Height 12 mm
Insulation High temperature foam
Maximum pouch battery size
Width 72 mm (square-shaped), 56 mm (rectangular-shaped)
Length 72 mm (square-shaped), 80 mm (rectangular-shaped)
Height 12 mm
Cable
Cladding Polymer (option 1) or silicone (option 2)
Housing material Plastic (option 1) or aluminum (option 2)
Length 2.0 m (option 1) or 1.0 m (option 2)
Connector 8-pin Lemo (male) (option 1) or 4-pin Lemo (male) (option 2)
Temperature range -20°C to 50°C (option 1) or -60°C to 180°C (option 2)

Hot Cell® Sensor – Model AL-W160-L160-H16 (Aluminum cell, width 160 mm, length 160 mm, height 16 mm)

Cell
Material Aluminum
Shape Square box, flat, rounded edges
Width 160 mm
Length 160 mm
Height 16 mm
Insulation High temperature foam
Maximum pouch battery size
Width 140 mm (square-shaped), 98 mm (rectangular-shaped)
Length 140 mm (square-shaped), 160 mm (rectangular-shaped)
Height 16 mm
Cable
Cladding Polymer (option 1) or silicone (option 2)
Housing material Plastic (option 1) or aluminum (option 2)
Length 2.0 m (option 1) or 1.0 m (option 2)
Connector 8-pin Lemo (male) (option 1) or 4-pin Lemo (male) (option 2)
Temperature range -20°C to 50°C (option 1) or -60°C to 180°C (option 2)

Hot Cell® Sensor – Model AL-W240-L240-H20 (Aluminum cell, width 240 mm, length 240 mm, height 20 mm)

Cell
Material Aluminum
Shape Square box, flat, rounded edges
Width 240 mm
Length 240 mm
Height 20 mm
Insulation High temperature foam
Maximum pouch battery size
Width 214 mm (square-shaped), 160 mm (rectangular-shaped)
Length 214 mm (square-shaped), 240 mm (rectangular-shaped)
Height 20 mm
Cable
Cladding Polymer (option 1) or silicone (option 2)
Housing material Plastic (option 1) or aluminum (option 2)
Length 2.0 m (option 1) or 1.0 m (option 2)
Connector 8-pin Lemo (male) (option 1) or 4-pin Lemo (male) (option 2)
Temperature range -20°C to 50°C (option 1) or -60°C to 180°C (option 2)