Hot Cell™ Sensors for Large Batteries

Testing Cp of large-size pouch cells and prismatic cells

These Hot Cell™ sensors are primarily intended for testing flat batteries, with focus on large-size pouch batteries and prismatic batteries. The cells are made of aluminium and have the shape of a flat square or rectangular box with rounded edges. The cell sizes are customized with a maximum width, length, and height of respectively 400 mm, 400 mm, and 100 mm. Hot Disk can arrange cells with even greater width and length upon special request. Due to the rounded edges of the cells, the maximum pouch battery size will depend on if the pouch battery is square-shaped or rectangular-shaped.

These Hot Cell™ sensors come with high-temperature foam insulation and two cable options – a standard grey-colored cable for use between -20°C to 50°C, or a red-colored silicone-clad cable for use between -60°C to 180°C. For the latter option,  grey-colored adaptor cable is needed for connection to  Hot Disk® instruments (or sensor switch units) and is offered separately.
  • Option 1: Polymer cable cladding (-20°C to 50°C)
  • Option 2: Silicone cable cladding (-60°C to 180°C)

Hot Cell™ Sensor – Model AL-WXXX-LYYY-HZZZ (Aluminum cell, width XXX mm, length YYY mm, height ZZZ mm)

Cell
MaterialAluminum
ShapeSquare or rectangular box, flat, rounded edges
WidthMax 400 mm
LengthMax 400 mm (or longer on special request)
HeightMax 100 mm
InsulationHigh temperature foam
Maximum pouch or prismatic battery size
WidthBy request
LengthBy request
HeightBy request
Cable
CladdingPolymer (option 1) or silicone (option 2)
Housing materialPlastic (option 1) or aluminum (option 2)
Length2.0 m (option 1) or 1.0 m (option 2)
Connector8-pin Lemo (male) (option 1) or 4-pin Lemo (male) (option 2)
Temperature range-20°C to 50°C (option 1) or -60°C to 180°C (option 2)

Hot Cell™ Sensor – Model AL-W400-L400-H20 (Aluminum cell, width 400 mm, length 400 mm, height 20 mm)

Cell
MaterialAluminum
ShapeSquare box, flat, rounded edges
Width400 mm
Length400 mm
Height20 mm
InsulationHigh temperature foam
Maximum pouch or prismatic battery size
Width363 mm (square-shaped), 277 mm (rectangular-shaped)
Length363 mm (square-shaped), 400 mm (rectangular-shaped)
Height20 mm
Cable
CladdingPolymer (option 1) or silicone (option 2)
Housing materialPlastic (option 1) or aluminum (option 2)
Length2.0 m (option 1) or 1.0 m (option 2)
Connector8-pin Lemo (male) (option 1) or 4-pin Lemo (male) (option 2)
Temperature range-20°C to 50°C (option 1) or -60°C to 180°C (option 2)